Ferro — Header Section
Ferro — Hero Section
Metallurgy • R&D • Fabrication

Bold Metals. Precise Futures.

Ferro is a specialist studio exploring the boundaries of metallurgy — from alloy research to high‑tolerance fabrication. We design, test, and produce parts built to endure.

Ferro — Overview Section
Ferro
Metallurgy • R&D • Fabrication

Our Focus

We push alloys and processes to their limits — combining research, simulation, and precision fabrication to create durable, high‑performance parts.

Alloys

Tool steels, superalloys, and experimental blends, selected and tuned for your thermal and mechanical envelope.

Fabrication

CNC, additive, and finishing pipelines designed for tolerance, longevity, and repeatability.

Research & QA

Material characterization, fatigue testing, and non‑destructive evaluation — documented and reproducible.

Ferro — Alloys (Dark, Scoped)
Materials

Alloys

Selected families we work with and tailor for temperature, strength, and corrosion envelopes.

Tool Steels

Wear • Stability • Machinability

Air‑hardening and high‑speed grades tuned for thermal cycling and abrasion resistance.

D2 A2 H13 M2

Stainless & Duplex

Corrosion • Toughness

Austenitic, martensitic, and duplex families for aggressive media and structural reliability.

304/316 17‑4PH 2205

Superalloys (Ni‑base)

High Temp • Creep • Oxidation

Nickel‑based systems engineered for severe thermal gradients and sustained load.

Inconel 625 Inconel 718 Hastelloy C‑276

Titanium

Specific Strength • Bio/Corrosion

Alpha‑beta and beta alloys for lightweight, high‑fatigue applications.

Ti‑6Al‑4V Ti‑Beta C

Experimental

Custom • Rapid Trials

Lab‑scale melts and AM parameter sweeps to validate novel chemistries fast.

AM Param Maps Heat‑Treat Curves Microstructure
Ferro — Fabrication Roadmap (Light, Scoped v2)
Process

Fabrication Roadmap

Scroll to travel the pipeline — the line fills, milestones lift toward the viewport center, and a progress glint tracks your position.

Planning

Requirements • Tolerances • Material

Define the operating envelope, select alloys, and set inspection criteria. Toolpaths and fixtures are planned up‑front.

DHFSpecFixturing

Subtractive

CNC • Workholding • Tool Life

Multi‑axis milling/turning with thermal stability and deflection control built into the workholding strategy.

CAMTool MatrixCoolant

Additive

AM • Lattice • Parameters

Powder‑bed/DED for internals and gradients, with parameter windows validated against coupons.

SupportsScan VectorsHIP/HT

Finishing

Surface • Stress • Tolerance

Peen, polish, passivate — dialing surface maps and residual stress to hit fatigue targets.

Ra MapResidualFlatness

Joining

Weld • Braze • Bond

Dissimilar joints and thermal budgets, qualified via metallography and fatigue testing.

Process SpecCouponsInspection

QA & Sign‑off

NDE • Dimensional • Docs

X‑ray/UT, dye/MT, and dimensional checks compiled into a traceable report pack for sign‑off.

CT/UTDye/MTReport Pack
Ferro — Dark CTA
Let's build with metal

Precision, at industrial scale

From alloy selection to finished assemblies — Ferro designs, fabricates, and validates components that perform under pressure.

Lead times under 6 weeks • AS9100‑aligned process • DFM on request
Ferro — Research (Light, Scoped)
Lab

Research

From experiments to models — controlled trials, characterization, and simulation, wrapped into reproducible, auditable results.

Experiments

Design • Controls • Repeats

Structured trials with clear variables and repeat counts, logged and versioned.

DoE Setup

Factor screening → response mapping → confirmation runs.

DoER&RBatch Logs

Characterization

Micro • Mechanical • Thermal

Microstructure to fatigue — test suites calibrated and traceable.

Test Panels

Sections prepped for microscopy and mechanical coupons.

SEMUTSCharpy

Simulation

FEA • Thermal • Flow

Digital twins validate design changes before metal is cut.

Model Runs

Boundary conditions matched to test rigs & field data.

FEACFDThermal

Reporting

Docs • Plots • Audit

Reproducible notebooks and reports with source data attached.

Deliverables

Plots, tables, and sign‑off packs prepared from templates.

NotebooksDatasetsSign‑off
Ferro — Our Work (Dark, Scoped, Asset‑Free)
Portfolio

Our Work

Metallurgy visuals with purpose: TIG, toolpaths, casting, rolling, heat‑treat, NDE — plus brushed steel and weld heat‑tint finishes.

Ferro — Contact (Glassy)
Get in touch

Let's build with metal

Tell us about your application, materials, and timelines. We'll come back with options, lead times, and a path to production.

Ferro — Final & Footer
Next

Bring your metal to life

Got specs, sketches, or a rough idea? We’ll translate it into manufacturable reality, with materials, process, and tolerances dialled in.

Start a project

Outline your part, environment, loads and target quantities. We’ll propose alloys and routes.

Prototype → Production Certs: ISO / AS9100 Global fulfilment